Search results for: “iron”
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Direct reduced iron: costs and projects?
Direct reduced iron (DRI) is produced by reacting iron ore with H2-CO syngas, fueled by natural gas, in over 150 facilities worldwide. Direct reduction iron costs $300/ton, consuming 3,000kWh/ton of energy and CO2 intensity of 0.6 tons/ton. The process can be decarbonized via low-carbon hydrogen in the syngas, as the world strives towards decarbonized steel.
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Boston Metal: molten oxide electrolysis of steel?
Boston Metal aims to decarbonize steel, using molten oxide electrolysis, absorbing 4MWH/ton of steel. This data-file is a Boston Metal technology review, based on assessing 55 patents across 3 families. We were unable to de-risk the technology. A key challenge is conveying current into the cell, as it operates around 1,600C, which is above the…
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Steel production: costs and energy economics?
This data-file captures steel production from the reduction of iron ore in a blast furnace and basic oxygen furnace. Our base case is a marginal cost of $550/ton and 2.4 tons/ton of CO2. Decarbonization options such as hydrogen can be stress-tested.
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Electrasteel: renewable steel breakthrough?
Electra is developing an electrochemical refining process, to convert iron ore into high purity iron, and ultimately into steel, using only renewable electricity. It has raised c$100M, gained high-profile backers, and is working towards a test plant. This 9-page note reviews an exceptionally detailed patent, finds clear innovations, but also some remaining risks and cost…
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Global commodity trade: by product by region?
Commodities comprise over $6trn of of the world’s $33trn pa in global trade, or around 20%, alongside $10trn in services, $2trn of electronic goods, $1trn in cars, $1trn in mechanical capital goods. This data-file breaks down global commodity imports and exports, by country and by region.
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ESS: redox flow battery breakthrough?
ESS is emerging as a leader in medium-duration energy storage (4-12 hours), with an iron flow battery costing 2-5c/kWh (assuming >daily cycling) and lasting 20,000 cycles. The patent library is high quality. We note five challenges to consider. The largest is round-trip efficiency.
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Bioleaching: case studies and examples?
Bioleaching uses bacteria to metabolize insoluble sulfides and iron complexes. It produces 20% of the world’s copper; with 50% lower capex, at least 50% less CO2 and up to 80-90% recoveries; but it is currently limited to specific mineralogies. A prospect for the 2020s is that new technologies may unlock more minerals.
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Bulk shipping: cost breakdown?
Bulk carriers move 5GTpa of commodities around the world, explaining half of all seaborne global trade. This model is a breakdown of bulk shipping cost. We estimate a cost of $2.5 per ton per 1,000-miles, and a CO2 intensity of 5kg per ton per 1,000-miles. Marine scrubbers increasingly earn their keep and uplift IRRs from…
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Nature based solutions to climate change?
Nature based solutions are likely to deliver c20-25% of the decarbonization in a realistic roadmap to net zero. Reforestation is low-cost (c$50/ton), technically ready, convenient and helps nature. Key challenges are improving the quality of nature-based CO2 removals and accelerating momentum. We see upside for companies that can clear these hurdles. Our top ten conclusions…
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Battery cathode active materials and manufacturing?
Lithium ion batteries famously have cathodes containing lithium, nickel, manganese, cobalt, aluminium and/or iron phosphate. But how are these cathode active materials manufactured? This data-file gathers specific details from technical papers and patents by leading companies such as BASF, LG, CATL, Panasonic, Solvay and Arkema.
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