Search results for: “iron steel”
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Direct reduced iron: costs and projects?
Direct reduced iron (DRI) is produced by reacting iron ore with H2-CO syngas, fueled by natural gas, in over 150 facilities worldwide. Direct reduction iron costs $300/ton, consuming 3,000kWh/ton of energy and CO2 intensity of 0.6 tons/ton. The process can be decarbonized via low-carbon hydrogen in the syngas, as the world strives towards decarbonized steel.
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Steel production: costs and energy economics?
This data-file captures steel production from the reduction of iron ore in a blast furnace and basic oxygen furnace. Our base case is a marginal cost of $550/ton and 2.4 tons/ton of CO2. Decarbonization options such as hydrogen can be stress-tested.
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Boston Metal: molten oxide electrolysis of steel?
Boston Metal aims to decarbonize steel, using molten oxide electrolysis, absorbing 4MWH/ton of steel. This data-file is a Boston Metal technology review, based on assessing 55 patents across 3 families. We were unable to de-risk the technology. A key challenge is conveying current into the cell, as it operates around 1,600C, which is above the…
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Electrasteel: renewable steel breakthrough?
Electra is developing an electrochemical refining process, to convert iron ore into high purity iron, and ultimately into steel, using only renewable electricity. It has raised c$100M, gained high-profile backers, and is working towards a test plant. This 9-page note reviews an exceptionally detailed patent, finds clear innovations, but also some remaining risks and cost…
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Global steel supply-demand model?
Global steel supply-demand runs at 2GTpa in 2023, having doubled since 2003. Our best estimate is that steel demand rises another 80%, to 3.6GTpa by 2050, including due to the energy transition. Global steel production by country is now dominated by China, whose output exceeds 1GTpa, which is 8x the #2 producer, India, at 125MTpa.
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Commodity prices: metals, materials and chemicals?
Annual commodity prices are tabulated in this database for 70 materials commodities; covering steel prices, other metal prices, chemicals prices, polymer prices, all with data going back to 2012. 2022 was a record year for commodities. The average material commodity traded 25% above its 10-year average and 60% of all material commodities made ten-year highs.
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Green steel: circular reference?
Steel explains almost c10% of global CO2. Hence 2021 has seen the world’s first ‘green steel’ made using green hydrogen. Yet inflation worries us. At $7.5/kg H2, green steel would cost 2x conventional steel. In turn, doubling the global steel price would re-inflate green H2 costs by $0.5/kg. This note explores inflationary feedback loops and…
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Global commodity trade: by product by region?
Commodities comprise over $6trn of of the world’s $33trn pa in global trade, or around 20%, alongside $10trn in services, $2trn of electronic goods, $1trn in cars, $1trn in mechanical capital goods. This data-file breaks down global commodity imports and exports, by country and by region.
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Electric arc furnaces for lower-carbon steel production?
Electric arc furnaces generate enormous amounts of heat to recycle scrap steel, with 85% lower CO2 emissions than primary steel production. Our base case model yields a 15% IRR at $475/ton steel prices and a 10c/kWh power price. However, IRRs could be uplifted 2-6pp by integrating with renewables.
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Bill of materials: electronic devices and data-centers?
Electronic devices are changing the world, from portable electronics to AI data centers. Hence what materials are used in electronic devices, as percentage of mass, and in kg/kW terms? This data-file tabualates the bill of materials, for different devices, across different studies.
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