the research consultancy for energy technologies

Materials

  • Microwave Chemical: electrical heating?

    Microwave Chemical: electrical heating?

    Microwave Chemical is a small-cap company, developing microwave-based heating solutions, across over a dozen use cases, from acrylic recyling, to producing food/cosmetic compounds, to carbon fiber (particularly interesting!). We reviewed a dozen of the company’s patents in this data-file, which is a Microwave Chemical technology review and finds a moat in efficient microwave heating.

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  • Leilac low-carbon cement technology?

    Leilac low-carbon cement technology?

    This data-file explores Leilac low-carbon cement technology, which separates the calcination stage, within an indirectly heated reactor, so that 98% pure CO2 can be gathered and sequestered, with requiring post-combustion CCS (amines). Patents from parent company, Calix, lock up the technology, with clear and intelligible details, although this also shows where the challenges are.

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  • Commodity intensity of global GDP in 30 key charts?

    Commodity intensity of global GDP in 30 key charts?

    The commodity intensity of global GDP has fallen at -1.2% over the past half-century, as incremental GDP is more services-oriented. So is this effect adequately reflected in our commodity outlooks? This 4-page report plots past, present and forecasted GDP intensity factors, for 30 commodities, from 1973->2050. Oil is anomalous. And several commodities show rising GDP…

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  • Phosphoric acid production costs?

    Phosphoric acid production costs?

    Phosphoric acid production costs are $500-900/ton, for a 10% IRR on a new facility, with $1,000-2,000/Tpa of capex. This is using the ‘wet process’, where phosphate ores are reacted with sulfuric acid. CO2 intensity is 0.6 tons/ton. However, the numbers depend on product purity. There is also a 10x higher carbon, yet potentially lower-cost process,…

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  • Bill of materials: electronic devices and data-centers?

    Bill of materials: electronic devices and data-centers?

    Electronic devices are changing the world, from portable electronics to AI data centers. Hence what materials are used in electronic devices, as percentage of mass, and in kg/kW terms? This data-file tabualates the bill of materials, for different devices, across different studies.

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  • Peak commodities: everything, everywhere, all at once?

    Peak commodities: everything, everywhere, all at once?

    This 15-page note evaluates 10 commodity disruptions since the Stone Age. Peak demand for commodities is just possible, in total tonnage terms, as part of the energy transition. But it is historically unprecedented. And our plateau in tonnage terms is a doubling in value terms, a kingmaker for gas, plastics and materials. Outlooks for 30…

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  • Global polysilicon production capacity?

    Global polysilicon production capacity?

    Polysilicon is a highly pure, crystalline silicon material, used predominantly for photovoltaic solar, and also for ‘chips’ in the electronics industry. Global polysilicon capacity reached 3MTpa in 2024, and global polysilicon production surpassed 1.7MTpa in 2024. China now dominates the industry, approaching 94% of all global capacity.

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  • New energies: the age of materials?

    New energies: the age of materials?

    Over the past decade, costs have deflated by 85% for lithium ion batteries, 75% for solar and 25% for onshore wind. Now new energies are entering a new era. Future costs are mainly determined by materials. Bottlenecks matter. Deflation is slower. Even higher-grade materials are needed to raise efficiency. This 14-page note explores the new…

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  • Hydrogen peroxide: production costs?

    Hydrogen peroxide: production costs?

    Hydrogen peroxide production costs run at $1,000/Tpa, to generate a 10% IRR at a greenfield production facility, with c$2,000/Tpa capex costs. Today’s market is 5MTpa, worth c$5bn pa. CO2 intensity runs to 3 kg of CO2 per kg of H2O2. But lower-carbon hydrogen could be transformational for clean chemicals?

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  • MIRALON: turquoise hydrogen breakthrough?

    MIRALON: turquoise hydrogen breakthrough?

    MIRALON is an advanced material, being commercialized by Huntsman, purifying carbon nanotubes from the pyrolysis of methane and also yielding turquoise hydrogen. This data-file reviews MIRALON technology, patents, and a strong moat. Our model sees 15% IRRs if Huntsman reaches a medium-term cost target of $10/kg MIRALON and $1/kg H2.

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