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Commercial aviation: fuel economy of planes?

This data-file calculates the fuel economy of planes from first principles, using physics to calculate lift and drag, and comparing with actual data from aircraft manufacturers. The typical fuel economy of a plane is 80 passenger-mpg to carry 400 passengers, 8,000km at 900kmph, using jet fuel with 12,000 Wh/kg energy density. What sensitivities and decarbonization opportunities?


This data-file captures the fuel economy of planes, i.e., passenger jets in commercial aviation, starting from first principles in a flexible model, which can be stress-tested, and contrasted with forty years of actual data. You can flex the fuel mass, fuel density, efficiency, passenger count and flight velocity, to derive different ranges and fuel economies.

As a rule of thumb, a passenger jet that takes off with 25% of its weight in jet fuel can travel 8,000km at 900kmph, with a fuel economy of 80 passenger-mpge. Taking off with a larger weight of fuel, 35-45% of the total take-off mass, extends the range to 12,000-14,000km.

How does the fuel economy of planes vary as a function of key input variables? For example, larger planes tend to be more efficient per passenger (chart below). But they also tend to travel further. And each +/- 1,000km of range tends to increase or decrease the fuel economy by around 1.2 passenger mpg-e (chart above).

Each 100kmph increase in velocity also degrades fuel economy by around 4 passenger mpg-e (chart below). The key reason is that the thrust needed to overcome air resistance increases as a cube function of velocity. Concorde had a top speed of 2,179 kmph, which all else equal, hurt its fuel economy by -70%, and if we also reflect that Concorde only carried 100 passengers, then its fuel economy would be -92% lower than todayโ€™s planes. Conversely, at low velocities, fuel economy degrades because more energy is expended on lift, to keep the plane in the air for longer.

Over the past 40-years, commercial jets have become more efficient at a pace of 1% per annum, while Airbus and Boeing stand out as having made the most efficient aircraft. Data comparing different companies are available in the data-file.

For the future of the energy transition, there may be challenges to displacing jet fuel, which has an energy density of 12,000 Wh/kg. A large plane powered by a lithium ion battery, at 300 Wh/kg battery energy density simply cannot exceed a range beyond 600km, even if the batteries comprise one-half of its mass at take-off.

In theory, hydrogen has 3x higher energy density per unit mass than jet fuel. Hence a hydrogen-powered plane would need to carry less fuel to achieve the same range, which could improve fuel economy by 25%. This, at least, is one physics advantage for hydrogen-powered planes.

However, the practical challenges of storing liquefied or ultra-compressed fuel are the reason that the aviation industry has not already harnessed LNG as a potential fuel source, which is 25% more energy dense than jet fuel per unit mass and could have afforded a 10% improvement in fuel economy for the same range.

Across all of our research, we think aviation will be one of the last sectors to decarbonize, as reflected in our long-term oil demand models. We have also evaluated e-fuels (aka SAF), biogas to liquids, alcohol-to-jet and renewable jet fuel (upgraded renewable diesel). The lowest cost and most practical option is to offset the CO2 emissions of continued jet fuel consumption with high-quality nature-based solutions, or even next-gen DAC.

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