Search results for: “companies”
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Industrial gas separation: swing producers?
Swing Adsorption separates gases, based on their differential loading onto zeolite adsorbents at varying Pressures. The first PSA plant goes back to 1966. Today, tens of thousands of PSA plants purify hydrogen, biogas, polymers, nitrogen/oxygen and possibly in the future, can capture CO2? This 16-page note explores the technology, costs, challenges, companies.
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Polyester: production process?
Polyester is the most produced textile fiber on planet Earth. Of the world’s 8GTpa of oil and gas production, 80MTpa, or 1% ends up as PET, via eleven chemical processing stages that span naphtha-reforming, BTX separation into paraxylene, oxidation to PTA, plus ethane cracking, ethylene oxide and ethylene glycol. This data file covers the polyester…
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Crude to chemicals: there will be naphtha?
Oil markets are transitioning, with electric vehicles displacing 20Mbpd of gasoline by 2050, while petrochemical demand rises by almost 10Mbpd. So it is often said oil refiners should ‘become chemicals companies’. It depends. This 18-page report charts petrochemical pathways and sees greater opportunity in chemicals that can absorb surplus BTX.
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Acetylene: production costs?
Acetylene production costs are broken down in this data-file, estimated at $1,425/ton for a 10% IRR on a petrochemical facility that partially oxidizes the methane molecule. CO2 intensity is over 3 kg/kg. Up to 12MTpa of acetylene is produced globally for welding and as a petrochemical building block.
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Polyurethanes: what upside in energy transition?
Polyurethanes are elastic polymers, used for insulation, electric vehicles, electronics and apparel. This $75bn pa market expands 3x by 2050. But could energy transition double historically challenging margins, by freeing up feedstock supplies? This 13-page note builds a full mass balance for the 20+ stage polyurethane value chain and screens 20 listed companies.
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Naphtha cracking: costs of ethylene, propylene and aromatics?
Naphtha cracking costs $1,300/ton for high value products, such as ethylene, propylene, butadiene and BTX aromatics, to derive a 10% IRR constructing a greenfield naphtha cracker, with $1,600/Tpa capex. CO2 intensity averages 1 ton of CO2 per ton of high value products. This data-file captures the economics for naphtha cracking, a cornerstone of the modern…
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Propylene oxide: production costs?
Propylene oxide production costs average $2,000/ton ($2/kg) in order to derive a 10% IRR at a newbuild chemicals plant with $1,500/Tpa in capex. 80% of the costs are propylene and hydrogen peroxide inputs. 60-70% of this $25bn pa market is processed into polyurethanes. CO2 intensity is 2 tons of CO2 per ton of PO today,…
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Fans and blowers: costs and energy consumption?
Fans and blowers comprise a $7bn pa market, moving low-pressure gases through industrial and commercial facilities. Typical costs might run at $0.025/ton of air flow to earn a return on $200/kW equipment costs and 0.3kWh/ton of energy consumption. 3,000 tons of air flow may be required per ton of CO2 in a direct air capture…
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DAC to the future?
A new wave of DAC companies has been emerging rapidly since 2019, targeting 50-90% lower costs and energy penalties than incumbent S-DAC and L-DAC, potentially reaching $100/ton and 500kWh/ton in the 2030s. Five opportunities excite us and warrant partial de-risking in this 19-page report. Could DAC even beat batteries and hydrogen in smoothing renewable-heavy grids?
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Verdox: DAC technology breakthrough?
This data-file reviews Verdox DAC technology, optimizing polyanthraquinones and polynaphthoquinones, then depositing them on porous carbon nano-tube scaffolds. These quinones are shown to selectively adsorb CO2 when a voltage is applied, then desorb them when a reverse voltage is applied, unlocking 70% lower energy penalties than incumbent DAC?
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